Product Description
The HS MCS series ultrasonic imaging system is developed for mid-range applications and is recommended for use with 15M~30M frequency range ultrasonic probes. Beyond standard C-scan functionality, it offers enhanced mechanical precision, refined imaging, defect self-alignment, and safe distance detection capabilities. It features plug-and-play production line integration. It demonstrates significant inspection advantages for components like liquid cooling plates.
Key features
●Customizable scanning parameters: Independently select position, speed, precision, gate settings, and color palette within specified ranges.
●Template comparison function: Performs data analysis on specific zones using pre-set templates.
●Automatic weld coverage calculation: Software automatically calculates weld coverage statistics for designated areas.
●Safety margin monitoring: Software automatically calculates distance between weld zone and edges, filtering based on preset thresholds.
●Compact size for easy mobility and transportation.
●Ideal for research and validation prior to process implementation, or other small-batch trial production tasks.
model Introduction
HS MCS200 system overview:
Crafted with high-speed linear motors (X-axis and Y-axis), this compact system features high scanning speed and a robust housing. Ideal for small-batch or pre-production testing, it is easily transportable and suitable for research and validation prior to process implementation. or other small-batch trial production work.
The system supports A-scan or phased array instruments with corresponding probes for ultrasonic scanning.
(1) Electromechanical Specifications:
| No. | Category | Specification |
| 1 | X-axis travel range | 300mm |
| 2 | X-axis repeatability | ±1μm |
| 3 | X-axis minimum step value | 0.01 mm |
| 4 | X-axis scanning speed | 1000 mm/s |
| 5 | Y-axis travel range | 200 mm |
| 6 | Y-axis repeatability | ±1μm |
| 7 | Y-axis minimum step value | 0.01 mm |
| 8 | Maximum Y-axis scanning speed | 1000 mm/s |
(2) Instrument (Ultrasound A) Technical Parameters:
| No. | Category | Specification |
| 1 | Pulse type | Negative square wave pulse |
| 2 | Pulse voltage | 50–250 V |
| 3 | Pulse width | 15ns–250ns continuously adjustable |
| 4 | Impedance matching | 50Ω/500Ω |
| 5 | Sampling frequency/Bit depth | (100M~1GHz)/8 bits |
| 6 | Bandwidth | 1–50 MHz |
| 7 | Sampling depth | 512 to 4096 |
| 8 | Repetition frequency | 20Hz–27.5KHz |
| 9 | Detection method | Positive detection, negative detection, full detection, radio frequency |
| 10 | Dynamic range | ≥30dB |
| 11 | Vertical linearity error | ≤3% |
| 12 | Horizontal linearity error | ≤0.1% |
(3) Instrument (Phased Array) Technical Parameters:
| No. | Category | Specification |
| 1 | Pulse type | Negative square wave pulse |
| 2 | Pulse voltage | 50–100V |
| 3 | Pulse width | 30ns–500ns continuously adjustable |
| 4 | Sampling frequency/Bit depth | 250 M/8 bits |
| 5 | Bandwidth | 0.5~20MHz |
| 6 | Sampling depth | 512 |
| 7 | Repetition frequency | Up to 20 KHz |
| 8 | Detection method | Positive detection, negative detection, full detection, radio frequency |
| 9 | Dynamic range | ≥30dB |
| 10 | Vertical linearity error | ≤3% |
(4) Case Study:
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