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Major New Product: HS 1000-X Ultrasonic Stress Comprehensive Detector

Dec 24, 2025 Leave a message

[Major New Product] Pro, Plus, Max, Ultra? Not just one, but four in one! The HS 1000-X Ultrasonic Stress Comprehensive Detector is now available.

 

Pain points in market testing

In high-value-added industrial sectors such as bridges, wind power, and aerospace, accurate detection of residual stress, load stress, and bolt preload is crucial for ensuring structural safety. However, traditional testing equipment typically only supports a single testing technology (such as piezoelectric or electromagnetic), limiting its ability to test special alloys, composite materials, or complex structures.

To address these issues, CAS Innovation has independently developed a new stress testing product-the HS 1000-X Ultrasonic Stress Comprehensive Detector.

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Five-in-one function integration. One machine can replace four

The HS 1000-X ultrasonic stress comprehensive testing instrument has five functions: piezoelectric critical longitudinal wave residual stress, piezoelectric transverse and longitudinal wave bolt stress, electromagnetic ultrasonic dual transverse wave residual stress, electromagnetic ultrasonic transverse and longitudinal wave bolt stress, and electromagnetic ultrasonic stress. Compared with traditional stress testing equipment, it has more comprehensive functions, stronger compatibility, and wider application.

 

Fast detection speed and high accuracy

This detector features a 1GHz hard digital sampling frequency and an acoustic time measurement accuracy of 1ns, ensuring high-quality hardware to guarantee accurate test results. Meanwhile, combined with a streamlined software operation mode, the instrument has various built-in process parameters, one-click operation, automatic wave finding, and direct reading, resulting in fast testing speeds and convenient operation.

 

"Piezoelectric + Electromagnetic", dual-modal flexible switching

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The HS1000-X innovatively achieves hardware compatibility for both piezoelectric (PZT) and electromagnetic ultrasonic (EMAT) ultrasonic excitation/reception modes.

01 Piezoelectric probe module

Suitable for flat surfaces and normal temperature and pressure environments, providing extremely high detection sensitivity and micron-level stress resolution.

 

02 Electromagnetic Probe Module

No coupling agent required; effectively penetrates surface rust, paint, and heat insulation coatings; suitable for curved surfaces, high temperatures (up to 200°C), and harsh outdoor conditions.

 

03 One-click seamless switching

Users only need to select the detection mode and object on the touch screen interface, and the system will automatically complete the switching of the transmit/receive circuit, pulse parameter optimization and algorithm model loading, which greatly simplifies the operation process.

 

Other advantages and parameter display.

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Other product advantages

Portable and long-lasting: Compact and portable, powered by a lithium battery, suitable for long-term mobile testing on construction sites.

Precise measurement: Directly read the sound velocity difference caused by bolt stress, compare with the standard model, and the results are accurate.

Wide compatibility: Supports piezoelectric and electromagnetic ultrasonic probes, adaptable to various working conditions.

 

Product parameters display

Parameter classfication Parameter options Conventional piezoelectric channels Electromagnetic transverse and longitudinal wave channels Electromagnetic waveguide channels
Pulse generator Excitation pulse voltage 300V-400V 1000Vpp 300V-400V
Pulse form Negative square wave Sine wave Orthogonal bidirectional square wave
Transmit pulse width/frequency 30ns-500ns adjustable 2MHz-4MHz 0.5MHz-1MHz
Transmit pulse repetition frequency 20Hz-100Hz 20Hz-100Hz 20Hz-100Hz
Emission impedance 500Ω/50Ω 500Ω 300Ω
Gain range 110dB/0.1dB 80dB/0.1dB 80dB/0.1dB
System bandwidth 0.5MHz-20MHz 2MHz-4MHz 0.5MHz-0.7MHz
Data collection Sampling rate 1GHz/8bits 1GHz/8bits 1GHz/8bits
Number of digital sampling points 4096 4096 4096
Detection Full detection, Positive detection, Negative detection, RF Full detection, Positive detection, Negative detection, RF Full detection, Positive detection, Negative detection, RF
Digital processing function Average 1-1024 times 1-1024 times 1-1024 times
Data storage 256G
Display Size 10.1''
Resolution 1280x800
Touch screen type Capacitive touch screen
I/O interface USB USB3.0/USB2.0
Vedio output HDMI
Encoder ODU-7PIN Dual Encoder
Language Chinese/English
Power DC supply voltage DC24V/3.75A
Battery 11.1V-13Ah
Continuous working hours ≥4 hours
Size 330mm x 230mm x 67mm
Weight 3.0Kg (with battery)
Operation temperature (0-40)°C (reference value)
Storage temperature (-10-40)°C (reference value)

 

The HS 1000-X ultrasonic stress comprehensive testing instrument fundamentally solves the problems of low efficiency, high cost and limited application scenarios associated with multi-device collaboration . It enables unified and accurate assessment of stress in all structural forms, including plates, welds, castings, forgings and pipes, as well as the preload of fasteners such as bolts.

 

The "one machine, multiple functions" hardware integration truly embodies Zhongke Innovation's mission of "Easier Test · Safer World" providing a near-perfect solution for quality control and safety maintenance of high-end equipment and infrastructure. Welcome to inquire and purchase!

 

 

 

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