AUT System For Medium-thickness Plates
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AUT System For Medium-thickness Plates

AUT System For Medium-thickness Plates

Comb scan or pendulum scan to detect FBH or notches
Plate edges are detected by edge tracking for flat bottom holes or notches.
Application Areas

 

Raw material plates for welded pipes, plates for boilers and pressure vessels, plates for ships, stainless steel plates (strips), etc.

 

product-1000-562

 

Testing process

 

◆ Comb scan or pendulum scan to detect FBH or notches

◆ Plate edges are detected by edge tracking for flat bottom holes or notches.

 

Testing Standards

 

◆ API SPEC 5L Specification for Pipeline Steel Pipe (44th Edition)

◆ GB/T9711.1-1997 Delivery Technical Conditions for Oil and Gas Industry Transportation Steel Pipes Part 1

◆ GB/T9711.2-1999 Delivery Technical Conditions for Oil and Gas Industry Transportation Steel Pipes Part 2

◆ GB/T9711.3-2005 Delivery Technical Conditions for Oil and Gas Industry Transportation Steel Pipes Part 3

◆ ISO 3183-3 Specification for American Pipeline

◆ DEP31.40.20.37 (2011) Shell Pipeline Pipe Specification

◆ JB/T4730.3-2005 "Pressure vessels Non-destructive testing - Ultrasonic Testing

◆ Technical Supplement to the Ultrasonic Flaw Detection Requirements for RCC-M, ASME-III, V and Shell and Related Products

 

Mechanical structure form

 

◆ Gantry beam type (traditional way)

◆ Customized according to the user's specific requirements.

 

System Software Advantages

 

◆ All necessary information recording of the detection waveform, 1:1 reproduction of the location and length of defects

◆ Simultaneous recording of delamination and thickness measurement, automatic calibrate sensitivity.

◆ The position and range of the gate can be set automatically according to the plate thickness entered by the operator.

◆ Automatic test results can be stored and printed, and test records (test curves and their related data) can also be stored on the storage media, and the IPC permanently stores continuous test records. When the test results need to be modified, use password authorization.

◆ Adopt gate tracking mode, which can effectively solve the false alarm caused by board shaking.

 

Technical specification

 

◆Plate width:1000~5000mm

◆Plate thickness: 8~80mm

◆Production speed: max 60m/min

◆Detection accuracy: FBH 6.0mm, FBH3.0mm, FBH2.0mm

◆SNR:≧10dB

◆Stability: ≤2dB (within 8 hours)

◆ Missing report rate: 0

◆False alarm rate:≦1%

◆Marking accuracy: ±25mm

 

Technical Advantages

 

◆ Equipment parameters: Meet the EU standard (EN12668-1), with the standard for equipment inspection of factory-leaving, can provide the European standard inspection certificate;

◆ The coupling channel is independent of the detection channel and can detect the bottom wave amplitude;

◆ Detection speed (i.e. repetition frequency): detection line speed up to 60m/min (closely related to the detection speed of the technical indicators for the repetition frequency, the repetition frequency can reach 5KHz);

◆ Channel Independence: each channel has its own independent transmit and receive timing control;

◆ Instrument expandability: according to the user's actual needs, such as in the detection or to meet higher testing standards need to increase the number of channels can be expanded on the number of channels;

◆ The instrument adopts modular design, convenient and quick maintenance;

◆ The system provides 100% full coverage scan of the steel plate;

◆ Mechanical design, processing and installation and commissioning: Experienced mechanical design team, trustworthy collaborative processing factory, standardized management of assembly and commissioning, accumulated rich experience in similar projects, well-known brands of supporting outsourcing parts;

◆Control part: adopting domestic and foreign famous brand components, control program in line with the customer production line beat, fully protect the personnel and equipment safety, operation humanization, OP operation terminal display operation status and fault information.

 

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