Product Description
The HS 1000-X Ultrasonic Stress Analyzer delivers exceptional performance with a 1GHz hard digital sampling frequency and acoustic time measurement accuracy as high as 1ns. Equipped with three hardware channels, it detects various acoustic-transparent materials including steel, aluminum, and titanium alloys. The inspection process is non-destructive, rapid, and requires no protective measures.The instrument incorporates preloaded acoustic elasticity data for common metals like Q235 and Q345, as well as high-strength bolts, with ongoing expansion of its new material database. Its versatile applications span industrial sectors including bridge construction and wind power generation, enabling on-site installation inspections, in-service testing, and online monitoring of axial stresses in bolted structural connections.
Functional Features
●Extended standby time with battery life up to 3 years, monitoring frequency: 2 times/day
●Extended transmission range: LORA module (wireless long-range data transmission) up to 1.5 km
●High measurement accuracy with error <0.01mm
●Wide operating temperature range: -20°C to 110°C (PC/ABS)
●Explosion-proof certified
Technical Basis
(1) Meets the basic equipment configuration requirements of GB/T 32073-2015
(2) Complies with GB/T 38952-2020 Non-Destructive Testing - Ultrasonic Body Wave Testing Method for Residual Stresses
(3) Complies with GB/T 43232-2023 Fasteners - Ultrasonic Measurement Method for Axial Stress
HS1000-X Technical Specifications
| Parameter Category | Parameter Options | Conventional Piezoelectric Channel | Electromagnetic Shear/Compression Wave Channel | Electromagnetic Guided Wave Channel |
| Pulse Generator | Excitation pulse voltage | 300V-400V | 1000Vpp | 300V-400V |
| Pulse form | Negative square wave | Sine wave | Quadrature bidirectional square wave | |
| Transmission pulse width/frequency | Adjustable from 30ns to 500ns | 2 MHz to 4 MHz | 0.5 MHz to 1 MHz | |
| Transmission pulse repetition frequency | 20Hz–100Hz | 20Hz–100Hz | 20Hz–100Hz | |
| Transmission impedance | 500Ω/50Ω | 500Ω | 300Ω | |
| Gain range | 110dB/0.1dB | 80dB/0.1dB | 80dB/0.1dB | |
| System bandwidth | 0.5MHz–20MHz | 2MHz-4MHz | 0.5MHz~0.7MHz | |
| Data Acquisition | Sampling rate | 1GHz/8bits | 1GHz/8bits | 1GHz/8bits |
| Number of digital sampling points | 4096 | 4096 | 4096 | |
| Detection mode | RF, positive detection, negative detection, full detection | RF, positive detection, negative detection, full detection | RF, positive detection, negative detection, full detection | |
| Digital Processing Functions | Averaging | 1 to 1024 times | 1 to 1024 times | 1 to 1024 times |
| Data Storage | 256GB | |||
| Display | Size | 10.1'' | ||
| Resolution | 1280×800 | |||
| Touchscreen Type | Capacitive touchscreen | |||
| I/O Ports | USB | USB 3.0 / USB 2.0 | ||
| Video output | HDMI | |||
| Encoder | ODU-7PIN Dual Encoder | |||
| Language | Chinese/English | |||
| Power | DC Power Supply Voltage DC24V/3.75A | |||
| Battery | 11.1V-13Ah | |||
| Continuous operating time | ≥4 hours | |||
| Overall Dimensions | 330mm x 230mm x 67mm | |||
| Unit Weight | 3.0 kg (including battery) | |||
| Operating Temperature | (0–40)°C (reference value) | |||
| Storage Temperature | (-10-40)°C (reference value) | |||
Application Scope
Residual stress and load stress testing for various structural forms including plates, welds, castings, forgings, and pipes. Rapid testing of fastener and bolt preload.
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