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Comment | Undertaking the Construction of National Projects

Apr. 27, 2021

Comment | Undertaking the Construction of National Projects, Keep Going for a Long Time (2)

Keep going for a long time

Congratulations to the "Development and Application of Electromagnetic Ultrasonic Nondestructive Testing Equipment" project passed the comprehensive acceptance of the Ministry of Science and Technology


Live up to the spring and live up to your efforts


Background


In March, when the spring blossoms, Zhongke Innovation Company received a letter from the Resource Allocation and Management Department of the Ministry of Science and Technology: The company took the lead in the national major scientific instrument and equipment development project "Development and Application of Electromagnetic Ultrasonic Nondestructive Testing Equipment " project (2013YQ120347) passed the Comprehensive Acceptance of Ministry of Science and Technology.


Recommended reading

Great news | The project "Development and Application of Electromagnetic Ultrasonic Nondestructive Testing Equipment" passed the comprehensive acceptance of the Ministry of Science and Technology

Comment | Undertaking the Construction of National Projects, Keep Going for a Long Time (2)

The project "Development and Application of Electromagnetic Ultrasonic Nondestructive Testing Equipment" passed the acceptance of the Ministry of Science and Technology


Reading Guide

Persist in independent innovation, technological breakthroughs, and serve the needs of national projects and markets & industries are the way for enterprises to stand on their own ground. Relying on its own technology and adhering to the innovative concept of "National Major Instrument Development Project", Zhongke Innovation focuses on the development of core technologies and new products, and has developed 14 sets of engineering prototypes of 3 products, it provides the key technology and equipment for the electromagnetic ultrasonic automatic testing equipment localization, and provides effective detection means for the petroleum, petrochemical, electric power and other industries to improve product quality, guarantee the safe operation; Breaking the foreign technology blockade and filling the domestic gaps, a batch of core technologies and high-tech products with independent intellectual property rights have been formed, which has achieved good economic benefits and has broad prospects for industrialization.


Undertake national scientific research projects

——keep going for a long time



Project management norms


Organization Management

At the beginning of the project, the project team established an overall team, an expert committee, and a user committee, responsible for organizing and coordinating the joint research of various collaborating units; responsible for consulting, monitoring, and reviewing major decision-making issues of the project; responsible for the connection between product instrument development team & engineering technology team and the application development unit. The establishment of the two groups and one committee has played a pivotal role for the subsequent projects in the smooth progress, problem adjustment, resource coordination, progress control, and quality control.


Process control


Under the leadership of the project team, the project operation process implements project plan management, project plan control, project liaison system, and regular meeting system. The project lead unit follows up the implementation of the key node achievement plan, and the project implementation unit is responsible for the completion of the relevant project results of the unit. The phased results, including technical documents, that have clear node requirements and quality requirements in the project implementation process must be completed in strict accordance with the time point, and be reviewed and archived.

Comment | Undertaking the Construction of National ProjectsComment | Undertaking the Construction of National ProjectsComment | Undertaking the Construction of National Projects   


In the process of exploring and revision, the company summed up a set of scientific research project management experience, the company's project management, financial management, document management, and other management work has been experienced and improved.


The breakthrough of core technology 


Technology breakthrough


The project develops ultrasonic non-destructive testing instruments and equipment products using electromagnetic acoustic transducer technology, which have irreplaceable advantages over other non-destructive testing methods in non-coupling, non-contact, high-resolution, high-stability testing, etc.; At the same time, it has the technical advantages of very large scale circuit integration, pulse magnetization, and phase control, guided wave direction and modal control, and has a wide range of applications in the fields of electric power, chemical industry, metallurgy, nuclear energy, military, aerospace, railway construction, and special industries. It effectively solves the problem that the conventional piezoelectric ultrasonic cannot detect the workpiece under the conditions of high temperature, vacuum, coating, and motion.

Comment | Undertaking the Construction of National Projects, Keep Going for a Long Time (2)Comment | Undertaking the Construction of National Projects, Keep Going for a Long Time (2)


Field Application


The project develops an integrated 800-channel electromagnetic ultrasonic testing instrument system and probe system for steel plates and strips; develops an integrated 32-channel electromagnetic ultrasonic testing instrument system and probe system for steel pipes, research on mathematical models and optimization design methods for electromagnetic ultrasonic testing, etc.; Prototypes of the electromagnetic ultrasonic non-destructive testing instrument have been verified in more than ten application sites, successfully breaking the barriers of electromagnetic ultrasonic technology and realizing the localization of electromagnetic ultrasonic non-destructive testing equipment.

Comment | Undertaking the Construction of National Projects, Keep Going for a Long Time (2)Comment | Undertaking the Construction of National Projects, Keep Going for a Long Time (2)


Application site of electromagnetic ultrasonic guided wave detector

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16-channel seamless steel pipe automatic detection application site  

4-channel ERW welded seam steel pipe automatic inspection application site  

4-channel ERW welded seam steel pipe automatic inspection application site


Transformation of scientific and technological achievements


Board market prospects


Relying on the research work of the "Electromagnetic Ultrasonic Testing Technology Project", Zhongke Innovation has formed a set of relatively mature testing methods in the detection and monitoring of in-service defects. The latest product prototype developed by the project has the features of high efficiency, stability, modularity, and multi-scenario trial, which has been recognized and praised by many parties and has a broad market prospect.


Comment | Undertaking the Construction of National Projects, Keep Going for a Long Time (2)Comment | Undertaking the Construction of National Projects, Keep Going for a Long Time (2)

Comment | Undertaking the Construction of National Projects, Keep Going for a Long Time (2)Comment | Undertaking the Construction of National Projects, Keep Going for a Long Time (2)



Rich scientific and technological achievements


More than 10 technological innovation achievements have been transformed into the industry, 24 national patents, 8 software copyrights, 4 standards, including 1 national standard and 1 paper. At the same time, it provides services such as R&D and design, inspection and testing, standardization and industry technical exchanges, technical consultation and promotion, talent cultivation, and training for the industry.

Comment | Undertaking the Construction of National Projects, Keep Going for a Long Time (2)


A method of thickness measurement based on electromagnetic ultrasonic

Patent Gold Award of Hubei Province

Increased industrialization capabilities


In order to strengthen the research and development of core technology products and the transformation of technological achievements, and expand the scale of industrialization, the company invested in the construction of an ultrasonic testing technology industrial park of 80 acres, a production workshop of 5,000 square meters, and a research and development building of 12,000 square meters, which are used for product production, installation, and commissioning. ; Invest millions of RMB to purchase automatically integrated circuit chip surface mount and welding production equipment, high-precision numerical control processing equipment, etc. for the production of project products, forming an annual production of 3,000 sets portable ultrasonic flaw detection instruments, more than 60 sets of automatic flaw detection equipment production capacity

Comment | Undertaking the Construction of National Projects, Keep Going for a Long Time (2)

By December 2019, more than 200 sets of electromagnetic ultrasonic equipment have been sold, which has become a new growth point for the company's performance.


If there is a will, things will come true


The hard work of the Zhongke Innovation Project team, finally ushered in the good news of "comprehensive acceptance of the project was passed" in the spring of 2021.

Establish a project management system with centralized resources, clear division of labor, complete chain, and standard financial

Train a technical innovation team with reasonable structure, strong market awareness, and high quality in engineering development and transformation

Realize the modularization, standardization, and serialization of electromagnetic ultrasonic non-destructive testing equipment and instruments

Break the high-price monopoly of foreign (US, Germany) electromagnetic ultrasonic application projects

Enhance the ability and level of the undertaking and implementing national scientific research projects

Improve independent innovation ability and the company's comprehensive strength


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