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Home > News > Why Is Automatic NDT Equipment Becoming More And More Popular in the Market?

Why Is Automatic NDT Equipment Becoming More And More Popular in the Market?

Dec. 08, 2022

Preface

China is a big country in global industrial manufacturing and industrial non-destructive testing. With the rapid and deep development of various fields of industrial manufacturing, the state pays more and more attention to the technical quality and production and life safety of various industrial raw materials, finished products, and production equipment. The demand for non-destructive testing technology and equipment closely related to industrial development is also growing.


Problems in the development of technology and equipment


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With the proposal and promotion of the national "the Belt and Road" initiative, the accession to RCEP and other free trade agreements, and the higher level of opening up policies, the infrastructure and industrialization level along the line are also constantly improving, with rapid development speed, which is not only the development opportunity of the current NDT market but also a major challenge.


There are also some obvious problems in the development of nondestructive testing technology and equipment closely related to industrial development. First, most nondestructive testing work environments are relatively harsh, and inspectors need to carry out testing at high altitudes, in the presence of toxic and harmful substances, or in flammable and explosive environments. However, the current testing operation is mainly manual, with low testing efficiency, poor repeatability Poor personnel safety, and high labor intensity. Second, the number of branches in emerging fields is increasing, which requires more professional and refined detection technologies and equipment. However, many detection equipments in the current market cannot fully meet the newly increased detection needs.


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Automatic nondestructive testing equipment came into being


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In response to these needs and pain points, manufacturers of some products produced on a large scale through industry, such as plates, pipes, bars, and special industrial products, have begun to widely use automatic non-destructive testing equipment to replace manual testing. While improving testing efficiency, they can also effectively improve the accuracy of testing, which is also an inevitable trend in the development of the current nondestructive testing industry.


Compared with manual testing, the detection program set by automatic NDT equipment is more stable, convenient for assembly line operation, and has high detection efficiency; At the same time, it can effectively reduce the interference of human factors and ensure the stability of detection effect; In the process of testing, the storage of testing data is very critical. The central control system of automatic nondestructive testing equipment can flexibly store massive testing data to ensure the long-term traceability of testing results. Through data comparison, defects of the same batch of products can be summarized, which is convenient for product cycle management.


R&D history of Zhongke innovation automatic equipment


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Since its establishment in 1988, Zhongke Innovation has developed a number of NDT equipment with completely independent intellectual property rights, which have been widely praised once they are listed on the market. In the 1990s, with the development of the enterprise's industrial chain layout and the change in market customer demand, Zhongke Innovation made a bold attempt at automatic nondestructive testing technology and equipment, provided customized solutions for many industrial customers, achieved good application results, and accumulated rich engineering experience. In 2009, the production and research integration system of Zhongke Innovation automatic Testing Equipment was formally established, and the marketing, technology research and development, testing process, production and manufacturing, installation and commissioning, after-sales service, and other departments jointly developed, forming a complete layout of the whole industrial chain.


No pains, no gains. Through continuous efforts, the first set of steel plate automatic testing equipment with the largest number of channels, the first set of large-scale composite material C-scan automatic testing equipment, the first set of welded pipe welds phased array automatic testing equipment, the first set of steel bar phased array automatic testing equipment, the first set of plate phased array automatic testing equipment, and the first set of large bar subarea water immersion automatic testing equipment was successively born from Zhongke Innovation, it has filled the gap in the domestic market, realized the domestic substitution for imports, and the technology is independent and controllable, greatly improved the level of NDT equipment of market customers, and effectively promoted the development of domestic NDT technology and equipment.


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At present, the automatic complete testing equipment of Zhongke Innovation has become a highlight of the enterprise and has established the leading position of the enterprise in the industry with its strength. The enterprise has successively undertaken the "National Science and Technology Support Program", "National Torch Program", "Development and Reform Commission Emerging Industry Strategic Planning Project", " National Major Scientific Instrument and Equipment Development Project", presided over and participated in 58 national, industry, group, and enterprise standards in professional fields, and won the "National New Product", "Hubei Famous Brand Product", "Hubei Patent Gold Award" "National level specialized and new" Little Giant "and other honorary titles.


After more than 30 years of accumulation and development, the automatic testing equipment of Zhongke Innovation has formed the industrial classification of pipes, bars, plates, parts, and other systems, and can accurately detect different types of testing objects from multiple angles, in all directions, and in high efficiency. We have deeply served customers in the petroleum, and chemical industry, metallurgy, power, nonferrous metals, new energy and new materials, aerospace, automobile manufacturing, and other industries. Our customer base is all over the country, and our powerful ultrasonic nondestructive testing capability has been unanimously recognized.


At present, the R&D investment of Zhongke Innovation is still increasing, and the automatic ultrasonic nondestructive testing equipment is also developing towards the direction of unmanned, standardized, and intelligent. More targeted testing schemes have been developed in the testing of pipes, plates, bars, parts, and special fields. In the future, Zhongke Innovation will further explore, constantly excavate more technical equipment suitable for the current testing market, and contribute to the development of the NDT industry!


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